ToolGuyd

Tool Reviews, New Tool Previews, Best Tool Guides, Tool Deals, and More!

  • New Tools
  • Reviews
  • Guides
    • Best Cordless Power Tool Brand
    • Tool Brands: Who Owns What?
    • Best Cordless Drills (2021)
    • Dewalt UWO Explained
    • Where to Buy Tools
    • Best Tool Kit Upgrades
    • Best Extension Cord Size
    • Best Tape Measure
    • Best Safety Gear
    • Best Precision Screwdrivers
    • Best Tool Brands in Every Category
    • Ultimate Tool Gift Guide
    • More Buying Guides
  • Hand Tools
    • Bit Holders & Drivers
    • EDC, Pocket, & Multitools
    • Electrical Tools
    • Flashlights & Worklights
    • Knives
    • Mechanics’ Tools
    • Pliers
    • Screwdrivers
    • Sockets & Drive Tools
    • Wrenches
    • All Hand Tools
  • Power Tools
    • Accessories
    • Cordless
    • Drills & Drivers
    • Oscillating Tools
    • Saws
    • Woodworking Tools
    • All Power Tools
  • Brands
    • Bosch
    • Craftsman
    • Dewalt
    • Makita
    • Milwaukee
    • Ryobi
    • All Brands
  • USA-Made
  • Deals
ToolGuyd > Storage & Organization > I Love the Milwaukee Packout Cart’s Easy Assembly

I Love the Milwaukee Packout Cart’s Easy Assembly

Mar 14, 2025 Stuart 18 Comments

If you buy something through our links, ToolGuyd might earn an affiliate commission.
Milwaukee Packout Cart with Knipex Pliers Wrench

I ordered additional Milwaukee Packout carts, and they just arrived today. Shown above is another one that I assembled recently.

There’s a lot to like about these 4-wheel carts. My favorite part is the foot brake, which makes it much easier to slide boxes on or off the cart. Just after that, I love the easy assembly process.

The Packout dolly is quick and easy to assemble. The casters slide right in, although they require a little effort to pop into place. I’m not thrilled about this part, but once the casters are in, they’re in for good.

Advertisement

Aside for maybe a knife to open the box, all I need is a pair of smooth-jaw pliers to remove the cotter pin from the foot brake pivot pins.

Some of you might not need any tool to pull the cotter put, but it’s easier for me to use pliers than just my fingers.

I’ll be using 2 of my new carts for plastic tote bins and materials, and the other 2 for additional Packout drawer stacks.

I typically don’t mind having to put things together, but it’s also good to get started with minimal fuss.

It was actually the foot brake that convinced me to buy into the Packout system. Together with the cleat connections, the brake helped me quickly realize how much better Packout was suited for my needs than the other systems I had been using.

Milwaukee Packout isn’t perfect, but it’s as close to perfect for my needs as any modular tool box system I’ve used, tested, or even seen yet.

Advertisement

The cart’s 250 lb load capacity has worked out well for me so far. If I ever need something stronger, I’ll build one myself.

I’ll put the new carts together this weekend, and will time myself to see how long it takes.

Buy it at Home Depot
Buy it at Acme Tools

Related posts:

Milwaukee Tool Storage Rolling Cabinet 48-22-8586P HeroThis Milwaukee Rolling Tool Cabinet Tamed my Workshop Clutter Flex Stack Pack Tool Box System with Mounted Accessories FSM110Flex Stack Pack Tool Box System is Here, and it’s Amazing Harbor Freight US General Tool Box Roller Cabinets in Yellow and BlueI went to Harbor Freight and Bought US General Tool Cabinets

Sections: Storage & Organization, Tool Reviews Tags: Milwaukee PackoutMore from: Milwaukee

« New Dremel Tool Box is Unbelievable
New Ryobi Link Removable Organizer Tool Box »

18 Comments

  1. Rx9

    Mar 14, 2025

    Why is it that my very first thought when looking at this thing is “Can I skate it?” ?

    Reply
    • Joel

      Mar 15, 2025

      Because you’re GenX.

      **skater salute**

      Reply
      • Rx9

        Mar 17, 2025

        Lol, no. I’m a Millennial actually, so my second thought, obviously, is to use it as a serving tray for avocado toast, after cleaning it off first, of course. At some point, I would eventually quit messing around and use it for its intended purpose though. It seems well engineered.

        **skater salute**

        Reply
        • Joel

          Mar 17, 2025

          🤣🤣

          Reply
    • S

      Mar 16, 2025

      Probably best combined with the packout wooden work surface so the packout pattern doesn’t screw up your knees or foot placement.

      Reply
  2. James

    Mar 14, 2025

    We have the assembly down to about 5 minutes including opening the box. I actually like popping the casters in; I give them a big old whollop with a dead blow mallet and they sink right in.

    As for the weight rating, we have a couple stacks of hardware that have to be 500+ lbs, and the dollies haven’t really complained yet, and our shop floor is far from perfect..

    Reply
    • Stuart

      Mar 17, 2025

      I put my new ones together today, and I think it took longer for me to break down the carboard boxes for recycling.

      Reply
      • James

        Mar 17, 2025

        Awesome! We have one last stack of drawers (5 units) on order, and then we’ll hopefully be done for a while. We now have ~210 different Packout boxes and bags. Thanks to the dedicated stacks for specific jobs/tasks, our prep & load time has been dramatically reduced, and when the truck gets back to the shop, the time from arrival to everything stowed is next to nothing.

        Reply
        • James

          Mar 19, 2025

          So we just had our last(??) two dollies arrive today. This post popped into my head as I assembled the first one so I timed the second one: 2:34 from « knife to box » to « last cardboard in bin ». I was fumbling quite a bit, probably because I was timing myself 😆. Full nerd mode.

          Reply
  3. Robert

    Mar 15, 2025

    Stuart, I’d like to see how you use these Packout dollies in action.

    Reply
    • Stuart

      Mar 16, 2025

      Packout drawer boxes.

      Reply
  4. ElectroAtletico

    Mar 15, 2025

    $100???? I got the Husky for $35 (with Vet discount), and with the exception of that silly braking arm it’s the same darn thing!

    Reply
    • James

      Mar 15, 2025

      That braking arm is actually legit. We do have a couple of Packout plates on moving dollies also, and if you’re unclipping the stack, it makes a difference. If you just have drawer units that never get unclipped, then the moving dolly is the way to go.

      Reply
  5. Robert Gilliland

    Mar 16, 2025

    I have the pack out system but I have a problem the radio unit I put on top of one of my boxes the unlock mechanism is broken how would I go about releasing that from the other component ?

    Reply
    • Stuart

      Mar 16, 2025

      I’m really not sure. You might need to call Milwaukee tech or warranty support for this one. It seems possible, but not without further damaging or destroying the radio.

      Reply
    • S

      Mar 16, 2025

      You should be able to shim it with a piece of sheet metal or similar thin/strong material.

      Reply
    • Frank D

      Mar 16, 2025

      I once had two brand new Slim Organizers stuck together. No matter what I carefully tried, they would not release. A quick call to Milwaukee and they arranged to send two new units and pickup the old ones. Perhaps they’d do something similar for you.

      Reply
  6. Frank D

    Mar 16, 2025

    I agree that the MW is quite pricey for what it is … but the point is rather moot to say the Husky is the same thing. Husky only has a flat bottom and integrates with Husky. Even the Ryobi has a more complex surface and costs more.

    Reply

Leave a Reply to James Cancel reply

Your email address will not be published. Required fields are marked *

  • Email
  • Facebook
  • Instagram
  • YouTube

Newsletter

Sign up to receive the latest tool news.

Recent Comments

  • Stuart on Do You Have a Go-To Retaining Compound?: “You might want to double check with Loctite – they should be able to recommend application-specific compounds.”
  • Bob Margraf on Do You Have a Go-To Retaining Compound?: “Will Loctite 660 help a worn spline shaft”
  • S on New at Lowe’s: Rainbow Kobalt Hex Keys: “I’ve been using the harbor freight colored sockets full time for past few years. I really like the color associations.…”
  • Rob on No Good News for Dewalt Xtreme Cordless Power Tool Fans: “12v extreme dewalt is a shinning example as to why I don’t buy Dewalt anymore. 12v, (pod style), 12v(slide) 14.4v,…”
  • Shauna on These Mini Stackable Organizer Tool Boxes Look Better than Dewalt’s: “Was thinking same thing”
  • Stuart on Home Depot Follows July 4th with New Tool Deals (7/5/25): “The one-day deals ended yesterday, but there are bound to be more.”

Recent Posts

  • Home Depot Follows July 4th with New Tool Deals (7/5/25)
  • New at Lowe's: Rainbow Kobalt Hex Keys
  • Patent Dispute Over Dewalt Construction Jack has been Settled
  • Dewalt Launched a New 20V Atomic Cordless Hammer Drill Kit
  • Let's Talk About Amazon's USB-Charged Cordless Mini Chainsaw
  • These Mini Stackable Organizer Tool Boxes Look Better than Dewalt's
  • Amazon has a Name Brand Bit Ratchet Set for Surprisingly Cheap
  • Dewalt Launched 4 New Cordless Drill and Impact Combo Kits
ToolGuyd New Tool Reviews Image

New Tool Reviews

Buying Guides

  • Best Cordless Drills
  • Best Euro Hand Tool Brands
  • Best Tool Brands
  • Best Cordless Power Tool Brands
  • Tools for New Parents
  • Ultimate Tool Gift & Upgrade Guide
ToolGuyd Knife Reviews Image

Knife Reviews

ToolGuyd Multi-Tool Reviews Image

Multi-Tool Reviews

ToolGuyd LED Flashlight and Worklight Reviews Image

LED Light Reviews

  • Home
  • About
  • Contact
  • Stores
  • Videos
  • AMZN Deal Finder
  • Privacy Policy
  • Terms of Use
  • Disclosure